The Impact of Recovered Lignin on Solid-State PEO-Based Electrolyte Produced via Electrospinning: Manufacturing and Characterisation

Lithium batteries have gained significant attention due to their high energy density, specific capacity, operating voltage, slow self-discharge rate, good cycle stability, and rapid charging capabilities. However, the use of liquid electrolytes presents several safety hazards. Solid-state polymer electrolytes (SPEs) offer a promising alternative to mitigate these issues. This study focuses on the preparation of an ionically conductive electrospun membrane and its potential application as an SPE. To support a circular approach and reduce the environmental impact, the target polymeric formulation combines poly(ethylene oxide) (PEO) and lignin, sourced from paper industry waste. The formulation is optimised to ensure the dissolution of lithium salts and enhance the membrane integrity. The addition of lignin is crucial to contrast the dendrites’ growth and prevent the consequent battery breakdown. The electrospinning process is adjusted to obtain stable, homogeneous nanofibrous membranes, which are characterised using electron scanning microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and thermal gravimetric analysis (TGA). The membranes’ potential as an SPE is assessed by measuring their ionic conductivity (>10−5 S cm−1 above 50 °C) and anodic stability (≈4.6 V vs. Li/Li+), and by testing their compatibility with lithium metal by reversible cycling in a symmetric Li|Li cell at 55 °C.